Thin Film Distillation System – Single Stage, 0.6m2

System Highlights:

• 20-50 liters per hour input feed capability (Variable based on feed material)
• Common skid frame for all utilities except cold trap chiller
• Completely jacketed stainless steel process piping
• Digital pressure gauges
• Good Manufacturing Practices (GMP) forward design
• Inline sight glasses
• Insulated cold trap with internal & external coils
• Jacketed Coriolis flow meter
• Jacketed feed tank, 8-Gallon
• Manual isolation valves
• Material contact surfaces: 316L stainless steel
• Various HMI options*
• Various vacuum system options*

0.6m²

High-efficiency short path thin film evaporator with exceptional evaporation surface area

20-50 Liters Per Hour (LPH)

High capacity, efficient distillation with gear pump-driven, fully jacketed feed and discharge piping

Precise & Continuous Operation

Various HMI options give users precise control over all system parameters with the ability to save custom presets/recipes for repeatability and ease of use

Dual-Pump Manifold Advantage

Single-stage units feature a dual-pump manifold with two (2) vacuum pumps: a dry diaphragm pump for volatile stripping, and a high-vacuum pump for heavy compound distillation

Evaporator Specifications

• Standard PTFE rollers with splash guards for maximum longevity
• Short path evaporator with internal, high surface area coil condenser

Temperature Control Units (TCUs)

• All chilling & heating fluids
• Closed-loop hot oil circulator
  • Max. 250°C
  • For evaporator
• Closed-loop tempered water units (2)
  • Max 100°C
  • For feed tank & system jacketing
  • For internal short path condenser
• Cold trap chiller: -30°C to -50°C (Included)
• Closed-loop cold trap chiller: -50°C to -80°C (+$15,000.00)

Vacuum System & Options

• All Vacuum Clamps, Hoses, and Valves
• Consistent Bore Size 40-50mm to Pump Inlets
• Dual-point Vacuum Monitoring System with Valve Control
• Vacuum Pre-Filter and Secondary Catch
• Multiple Pump Options*:
  • High Capacity/High Vacuum Diaphragm Pump
  • Rotary Vane Pump + Oil Mist Filter
  • Booster Pump Kits
  • Dry Screw Pumps (coming soon)

Human Machine Interface (HMI) Options*

• Included standard on all units: EliteLab® Core Touchscreen Control Interface
  • Temperature Control Unit (TCU) consolidated controls
  • Pressure Control & Measurement
  • Custom Presets and Automation Settings for “Recipes” and Repeatability
  • Multi-day data logging of all parameters
• Programmable Logic Controller (PLC) by Allen Bradley (additional fee*)
  • 22” Touchscreen Control Interface integrates all VFDs into a simple-to-use interface for control, data logging, and management of the distillation unit
  • Preset and custom alarms for over/under pressurization as well as other parameters for production stability
  • Remote control options through software loaded onto external tablet or PC
• PLC with Automated Level Sensors (additional fee*)
  • Fluid level sensors are added into process lines to sense the flow rates, which control the speed of respective material pumps
  • Simply set the flow rate on the feed pump and the sensors will automatically adjust the flow rates for each respective material pump accordingly without user input
  • Requires additional height*

 

InCon Process Systems

With over 25 years of high vacuum distillation technology experience, InCon Process Systems has designed, built, and operated the world’s largest distillation plants for hundreds of different compounds. InCon’s experience and knowledge ranging from highly specialized fractional distillation plants and lab-scale precision systems to 50m2 industrial-scale distillation plants has set them apart within the Short Path and Thin Film distillation markets. InCon’s partnership has allowed for true industrial manufacturing experience to be scaled down into the market, focusing on automation, reliability, and capability of 24/7 manufacturing.

(CannaBeast^® is a trademark of InCon Process Systems)

Lab Society & InCon Process Systems

Lab Society has partnered with InCon Process Systems (IPS) to bring the industry the most comprehensive, USA-made Stainless Steel continuous short path distillation plants on the market.  Designed solely around distilling high boiling point compounds coupled with low boiling point constituents in feedstock, the CannaBeast^® has all the features necessary to streamline and maximize throughput through its efficient evaporation system.

Installation & Support Included

• 3-Day onsite utilities install & mechanical check, and intensive training
  • Additional days billed at $3000 per day
• Full Factory Acceptance Testing (FAT) pre-shipment
• Standard Operating Procedures (SOPs)
• Clean-in-place (CIP) Procedures
• On-going Quarterly Over The Air (QOTA) checkups